MANUFACTURING IMPROVEMENT

Improve performance by systematically removing waste and reducing variation along the manufacturing process

Context

The competition on the global market is tough. Companies need to constantly enhance and evolve. Implementing Lean Manufacturing and tools is a given method to improve business and to beat the competition.

Lean Manufacturing is a business improvement philosophy which focuses on the true needs of the customer. Waste is regarded as non-value adding operations.

Some studies suggested that added value takes place around 5% of the time within operations, and the remaining 95% is waste.

Our Approach

Under the four Lean Pillars, various mindset and tools can be applied in a whole range of activities along the process.

With the correct application, it can guide organizations towards becoming healthier, more productive systems.

Case Study

Forizons helped one of the pharmaceutical companies to perform Kaizen improvement plans.

 

With various lean tools applied, 10 actions were identified to reduce the average time and the variability of the process.

Impacts

-75%

Inventory reduction

-75%

Lead time reduction

+99%

On-time delivery improvement

+20%

Capacity increment

Clients

AIRBUS Heli
Essilor
AIRBUS Defence
SANOFI
ATR
AIRBUS
Tupperware
Orapi
Thomson
Eurocop
Ceva
Frans
Safran
Thales
Valeo
Thales Alenia
Technicolor
STVA
Souffiet
SNR
Sigfox
Snecma
SDV
SDMO
Rohm Haas
Saft
Roche
Printermps
NEC
Renault
MBDA
Lesieur
Manuli
loccitane
Legrand
KKN
Lafarge
Kingfisher
Johnson
JCD
JCB
Helobras
IBM
Group Casino
Gondrand
Geodis
GE
Faiveley
Embraer
EDF
DNCS
DWC
DHL
DANONE
Dell
Daher
Cercle Vert
Caterpillar
Bouygues
Carrefour
Biomerieux
Australian
Arcelormittal
Arjowiggins
Apple
Alocatel
Airfrance
Air France KLM
Aernnova
AIRBUS Heli
Essilor
AIRBUS Defence
SANOFI
ATR
AIRBUS
Tupperware
Orapi
Thomson
Eurocop
Ceva
Frans
Safran
Thales
Valeo
Thales Alenia
Technicolor
STVA
Souffiet
SNR
Sigfox
Snecma
SDV
SDMO
Rohm Haas
Saft
Roche
Printermps
NEC
Renault
MBDA
Lesieur
Manuli
loccitane
Legrand
KKN
Lafarge
Kingfisher
Johnson
JCD
JCB
Helobras
IBM
Group Casino
Gondrand
Geodis
GE
Faiveley
Embraer
EDF
DNCS
DWC
DHL
DANONE
Dell
Daher
Cercle Vert
Caterpillar
Bouygues
Carrefour
Biomerieux
Australian
Arcelormittal
Arjowiggins
Apple
Alocatel
Airfrance
Air France KLM
Aernnova

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